Truth be sewn

Truth is more unbelievable than fiction I’m sure someone has written.

Fortunately Jill has been chronicling all the travails of Dragonfly’s passage south to the Virgins but we don’t generally see the copy as we’re too involved in the making of the story.

Sewing the Sail should be the title of this missive as we’ve just spent two whole days remedying a rent ripped clear across 12’ of main sail near the top, about 60’ in the air above deck.  As happens on Dragonfly, many of these challenges seem unwarranted.  We had just left Samana harbor in the Domician Republic to stage ourselves for a pending weather window to move south to the western coast of Puerto Rico.  We had just cleared the basin, when shortly after having hoisted the main while heading into the wind and setting for a starboard tack the sail simply “popped” and parted leaving a clean horizontal opening on a seam from the leech line to luff bolt rope.

In the air it looked like a 6 or maybe 8’ tear, but once down on the cabin top it proved to be almost 12’ and simply the parting of two panels once held by triple stitching and most recently paid to have re-enforced.  On inspection it seems that the sailmaker concentrated his 40 hours billable time elsewhere even though the invoice states “all seams” were re-enforced.

Undaunted, our captain continued under jib alone, across the Samana Bay and we found refuge in the lee of a spit across from this region’s famous caves.  The following two days were divided into first gluing the sections of material back into alignment and then the 2nd day the four of us stitched from one side to the other in pairs.  It’s possible to pass a needle thru two (and in the case of re-enforced patch areas four to six) layers only after drilling the fabric with a needle-sized drill bit.  Experience told us that you must run the drill bit in reverse, so as not to unravel the fabric, and essentially burn your way thru. Fortunately the trauma to the sail was swift and minimal so it was mostly a matter of arranging work-space on the cabin top and effecting a material-stretching mechanism.  Using contact cement, including the 30-minute curing times, we crept across the seam using bodies, slings and water jugs to keep the wind from prematurely separating our efforts.  In addition to just gluing the seams back we fashioned a number of semicircular patches to bind the fore and aft sections of the rent so that our next day’s stitching would suffice until a proper sailmakers zig-zag sewing machine could finish the job.  And as is always the case once you start looking for weak spots we found several more in the area that got similar treatment.

Day two we once again cozied up to the shoreline to cut the wind and began about six hours of stitching for the four of us.  Two drills, four sets of pliers, two needles and waxed thread enabled teams to work from each end to the middle and back again leaving a double row of stitching 12’ long.

DR

Samana is tropical anchorage on the northeastern coast of the Dominican Republic just about a long day’s passage from the Turks and Caicos’.  Of course any passage duration depends on weather and sea conditions, and although not uncomfortable , the time was almost 8 hours longer than expected.  As we’ve experienced in our smaller Tobago 35, winds are often on the nose or so close that it’s difficult to make headway toward your destination.  Even Dragonfly goes slow when the winds are less than 35 degrees, however when we put the “iron genny” in gear, Dragonfly still manages 5 knots in the worst of conditions.  On this last passage we experienced everything from no wind to 37.8 knots of wind, so we had ample opportunity to try various sail configurations.  What was interesting was that we’d go off watch and 3 hours later start a new watch and find that our elusive destination was still 19 hours off.  We’d chosen to head further down the Dominican coast ahead of the front so that we’d have a more idyllic anchorage to layover in.  It just took us so long we missed the local New Years celebration and even the Time Square celebration an hour later via Sirius radio.

Never having visited the Dominican Republic it’s been interesting to study up on the history of Hispaniola since Columbus retired here.  Once a major sugar source for the western world they now import sugar from Venezuela.  They had been an early producer of gold before the Spanish overran Central America, but we learned that the Canadians have just started mining gold again after 500 years employing 20,000 locals.  Their only major exports now are tropical fruits and any fish they catch only gets consumed domestically.  Without an Almanac or Wikipedia it’s not totally clear many of the facts we like to learn like literacy or GDP.

The DR feels, and looks not unlike Guatemala or Honduras at it’s coast lines where there are mountains such as traveling up the Rio Dulce.  The street scapes of the single town we’ve visited are so similar in their cinder block facades and the wares and merchandise all similar to any central american town.  Lacking a supermarket they have dozens of “mini-marts” or stalls in the Mercado that sell the dry goods of daily life and produce is sold from roving pick-up truck beds or in the two dozen stalls in the central mercado.

Above is a photo of ice for a fishing boat that would be hand (or bucket) loaded from a shoreline to the fishing boats 20′ out in the water.  And next is a home-brew dive compress better known as a hookah they almost all the fishermen use to walk the bottom picking up conch or spearfishing.  It was particularly interesting to see how the local celebrated the new years day by having a street party with large speakers atop various cars blaring their choice of the most popular dance tunes.  What was most  funny was they were directly across the road from the dozen of side by side outdoor 20×40 combination beer stands with cement slab dance floors.  Speaking of dancing the entire country has a latin salsa hip swing that seems to come as often a an american teenager says “like”.  And BTW our captian Al has that same virus any time he gets within wavelength of those rhythmic beats.

 

 

Saltwater

The cure for anything is salt water:

Sweat, Tears, or the Sea

Karen Blixen

For Dragonfly you’ve got to add luck.

 

 

For those of you who’ve been wondering how it’s been going on Dragonfly since the last repair log and report, let’s just say there’s been normal cruising-boat mechanical problems.  Nuts and bolts do fall off a boat and that’s why we use cotter pins, lock rings, seizing wire, double bolting and ny-lok nuts.  We’ve been fortunate enough to see, find and hear quite a number of those little items when they hit the deck or make those unusual sounds. Gives the crew an audible or visual reminder to keep looking for the harpoons that Neptune is throwing at all sailors.

Jill is particularly adept at sounds, especially those that are out of the ordinary from the normal squeaks, rumbles and chatters of Dragonfly.  She’s always the first to know when the autopilot has kicked out, or when the invertor isn’t charging correctly.  We all heard when the starboard drive train sounded like an agricultural combine running thru a neighbor’s laundry line of drying Indian rugs.  The flogging banging thumps reverberated thru both the 65-foot hulls when I put Dragonfly in gear when pulling back the starboard engine while Al, in the water at the anchor, watched to see it set further.  Much louder than when we hit the second of two crab pot lines backing to anchor near where Polecat was spawned in the Keys.

As always with every lemoney sticket that Dragonfly suffers, the charms keep falling on her as well.  Several sailors have already guessed correctly that the coupler and shaft came loose from the transmission coupler and were swinging around on the sole of the engine room.  The lucky charm Dragonfly gets to add to her weighty collection was that not a single bolt was lost or suffered thread damage.  It was only a 45-minute fix, time mostly spent getting access to the errant bolts.

Most of the other “sounds” telegraphing needed repair attention have been far less noisy, like the tang plate corner that thoughtfully hit the windscreen before sliding on to the cabin top.  However, as many of us can report, one of the loudest sounds is when a wind generator blade or even the generator itself hits the deck. It’s always much more fearful-sounding than it is, and in Dragonfly’s case the port wind generator’s blade flew loose at least a minute after Al had finished closing the hatch of the engine room just below the retiring blade.  Why is it that blades always fly down and not off into the sea?  Another charm for Dragonfly, or two charms because Al had a spare set of blades ready to install.  (Note for wind generator owners: It appears that non-stainless bolts will rust, expand and crack the plastic out from their holes, allowing the blades to “disengage.”)

And since I’m trying to recall mostly from the last several weeks, we found a main sheet block nut on the cockpit arch, that the inner jib clew shackle lost it’s pin, and Al discovered that the compression beam seats at the aft point on the beam needed larger pads as they were cutting into the fiberglass of the main bridgedeck beam.  There’ve also  been a few more electrical quandaries but none as significant as the “great electrical panel re-work.”

About Dragonfly

For those who’ve not seen Dragonfly I thought I’d post a few photos of her interior so you can see for yourself that she’s as big as our condo.  The Kurt Hughes designed 60’ by 32’ catamaran is so commodious with it’s various spaces that using the land based term “great room” most aptly applies to the bridge deck salon or saloon as the British and French call it.  The Galley is large enough for standard appliances and has almost 20’ of countertop.  The Nav Station is they same dimension as the Galley just not as deep and provides 14’ of counter with office, mechanical and small tool storage beneath.

 

 

 

A couple could do yoga on the floor in the open space between the companionway door and the 8 person booth for dining (or three person sleeping while underway – in fact it’s probably possible to sleep 4 in the salon alone).

 

 

 

 

 

 

There are four queens-sized berths, two on each side of the catamaran along with 3 separate heads with showers.  The two forward cabins have two additional stacked single berths.  As you can see from the photos each cabin has a sink with ample counter space.

Fishing

Last couple of days have been pretty successful fishing days.  On the banks just south of Duncan Town we finally found an underwater rock structure conducive to some of the fish we’d been hunting.  Only trouble was there weren’t any Hog fish or Snapper.  But there were dozens of lobster in almost every hole that structure had.  That doesn’t mean we were able to take all of them but nine traveled back to Dragonfly in the dinghy with us.  And we did manage to see a smaller Nassau Grouper who’d been watching the foray with the crayfish.  Seems like it should have been quick work to pluck a few out of those holes but we must have spent over an hour diving down craning our necks and spears round rocks to where we could pick one off.

On the way out past the Columbus Banks south in the deep channel off the southern Bahamas toward the Turks and Caicos we ran across a school of aggressive Mahi who hit two of the four lures we had behind Dragonfly.  As it was they hit the two on the port swim platform so we had to deal with two jumping and flopping 36” fish at the same time.  The smaller of the two wouldn’t allow any reeling in until I got seated and he dove and fought for at least five minutes and then only reluctantly, slowly came toward the boat.  Al had already landed his and was starting to filet it by the time I pulled the second up on the platform.

Cleaning fish isn’t always a fun task but with Mahi it’s compensated with not just the just reward of a delicious meal (or in this case meals) but Mahi’s themselves are so iridescently beautiful; watching the vibrant yellows and greens slowly turn to greens and deep blues is amazing in itself.  At 8 knots it’s challenging to filet on the swim platform where Al does his chores, I moved the operation up a few steps when I took over.

The third one was hooked shortly after the first two were fileted and in the Galley for trimming.  All in all we scored a full 9×13” pan of double stacked Mahi steaks, which I failed to photo before Jill had them vacuum bagged for the freezer.  We still had London Broil and scalloped potatoes left over from the night before to finish off before getting back to a fish menu.  If you’re paying attention we probably have about three meals each of lobster and Mahi frozen away for less fruitful anchorages.

 

Ragged’s

We’ve been slowly working our way down the Jumentos chain of islands in the Southern Bahamas, with short 3 to 4-hour hops.  Almost all these islands and anchorages are totally uninhabited due to their remoteness, lack of vegetation and water, and primarily exposure.  They are only in the 10’s of feet high, some with nary a bush.

This whole region of the Bahamas is very shallow with the average depth somewhere less than 20 feet so the water is very clear and turquoise when the bottom is sand.  We’ve spent most afternoons fishing for edible fish.  Al’s has been the most successful with hog fish, lion fish, lobster and conch.  Joe “caught” , cleaned and prepared 9 conch for dinner the first night.  The photo with Al’s handful of Lobster was a gift from the departing fishermen in the background.

We did get an invitation from a Conch fisherman from Spanish Wells to come watch him and his son clean conch on his boat.  This guy is well known on the Chris Parker weather net so we accepted the invite and were amazed at his operation.  They pick and clean about 600 conch a day, all by hand.  They encouraged us to take photos, so I shot a little video to show how fast they extract the meat and then skin the conch for packaging.

DejaVu has committed to coming with us so we’ve been sharing meals and camaraderie with them this entire time.  Joe’s boat is very competitive with Dragonfly, often besting her in some of the legs.  As in most passages the winds are very close to the nose, but these captains do quite well close hauled.

We’ve still managed lots of boat projects.  Jill has been purging all the lockers and Al’s been trashing “some” of the treasures.  We’ve even be caught on camera reading the manuel to “tune” Dragonfly’s TriMetric digital Amp Meter.

Our last stop in the Bahamas is at Hog Cay in the Raggeds.  TheNext cay has the only settlement in the area and the town boasts a cell tower, power generation and water desalination.  Evidently Bahamain law requires any settlement greater than 50 must be provided these amenities so Duncan Town population 65 has all this and a school of 15.

Fortunately our BaTelCo SIM card is still working and we can just barely receive and send email from my iPad.  My hopes for this Blog are slim, we’ll see.  Especially for photos.

Anchored still – Georgetown

We’ve been taking advantage of the adverse winds on our course further south, by laying over in Georgetown and doing projects on Dragonfly.  The shake-down, mentioned earlier, continues and a number of things have demanded attention over the normal chores and remaining projects.  But Al has managed to finish installing a second set of shrouds to a point about 60’ up the mast.  BTW Dragonfly’s mast stands 81’ above the water and he looks like a dwarf from the deck when he’s at the top of the mast.

One advantage we have here in Georgetown is that we’ve purchased a BaTelCo SIM card for the iPad like we did last winter in Thailand.  Price was exactly the same at $15 for the card and $30 a month for unlimited 3G access (pity we can’t get that in the States).  I also learned that the latest iOS allows for tethering (creating a local hotspot from one device so others can access the internet), so we are all able to get online from the boat.

That being said, in theory technically it works super, in practicality it bogs down and even goes down at certain times of the day.  Downloads are the biggest slowdown, but web sites, email (without attachments), and text messages work great.  McKenney has tried numerous times to Skype and Facetime but the system can’t handle voice let alone video.

As we move down the chain of islands that comprise the Bahamas we may have continued internet access but nothing is guaranteed.  We’re taking photos daily but getting them uploaded seems to take too much time, so we won’t be including as many from these locales.

Joe has gotten all his projects done and is ready to go.  Both Dragonfly and DejaVu have a complete new suit of battens, giving their sails a fresh look and hopefully more drive.

Regarding the instrument panel fire:  we are slowly working our way thru the entire board, checking each connection, replacing connectors, running down wires and organizing, trying to determine the cause of the glowing ground.

Looking at our Condo webcam the Animas River appears to be super low and not a hint of winter weather.

To Georgetown

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The fire was extinguished with one new ABC extinguisher which fortunately only leaves a white powdery residue once the fire is instantly extinguished. Now tracing the cause is another story.
Leaving Northwest Channel Cut after an almost flat sea day, we turned south into the Tongue of the Ocean for a second overnight down past the south side of Nassau to the Exumas. Easy night, especially with the full moon for Stanna’s and my midnight to 2AM watch. One navigational addition on Dragonfly, and new to us, is AIS (Automated Identification System) where all commercial ships must use a transponder with Name, Bearing, and Speed sent on a VHF frequency that radios with that receiver can read. Really great for freighters whose well-lit decks mask out the red and green running lights, where you often can’t tell if they are coming or going.

We arrived at an anchorage just north of Staniel Cay called Big Major Spot just before noon. We knocked off a few more chores and had an early dinner, a round of Kings in the Corners (a card game new to me, which demonstrated my lack of experience with Solitaire, following simple procedural rules and bad luck – I out-scored everyone in a game where the lowest points wins).

Chris Parker’s morning weather net foretold of rough seas and high winds for the next five days for anyone leaving later than that morning, so we battened down Dragonfly and bashed our way thru the cut and into 8 to 10 foot seas with occasional 13 ft’ers (we know cuz the captain says when the horizon is blocked when he’s at the helm the wave is greater than 13′). What was best about this leg, was that during the daytime we could see exactly where all the salt water was coming thru into the salon, cabins and shower. Actually we knew about the shower as the solar vent on the port deck slid down toward the helm and Joe snatched it. This photo show Al screwing it back down in heavy seas.

We made the northern Georgetown cut by mid-afternoon so Joe and Helen had time to go check out Deja Vu before dinner time. For those who hadn’t heard, a tropical storm named Sandy hit Cuba first then passed over Georgetown at a reported 112 MPH before heading north to mess with New England. They’d heard via email that Deja Vu was fine but until you see her for yourself there is still a tad bit of doubt. She sat high and bright in her hurricane hole when we dinghy’ed in to her. From looking at the outside she looked like someone had just painted or waxed her. And because the crew had left her super clean inside she looked like they left her yesterday. They “love” the Kevalli Marina and hurricane hole now and see that as her berthing for next several years, if they don’t need to go back to Florida Dredge and Dock in Tarpon.

As you can see from the photos we rafted the two cats while we transferred all the booty scored in Florida. Amazing how much smaller a 45‘ cat is next to a 64‘ cat. BTW Paradox was just as diminutive when rafted to Deja Vu.

Keys to Bahamas

We arrived in Key West about 10:30 at night and thanks to a previous track in the navigation system were able to find our way to a place Dragonfly has safely anchored in the past, just north of the crowded cruiser and liveaboard anchorage.

Jill surprised us in the morning announcing it was a Dragonfly tradition to have Egg McMuffins following an overnight passage into a calm anchorage. Quite a Welcome treat.

Shopping in Key West was limited to marine parts stores and the hardware store. We came back to town after lunch, but this time just to the fuel dock, where we put on the 18 gallons of diesel we’d used coming south from Tarpon and topped off the water tanks. Joe realized that his discounted Port Supply anchor he’d purchased in Tarpon was $70 cheaper at the local Key West marine store, so he hoofed it down the fuel dock with his new 40# to West Marine, returned the more expensive anchor, took the refund, and bought a larger 50 pound Delta for less than the price of the 40-lb he’d originally purchased.

We’ve easily managed an hour a day on our boat chores. In fact some days we’ve  done a fortnight’s worth. But one needs to remember we are still in shake-down mode, from laying up in the yard for five months, and there are countless systems to check out that can’t be done on the hard.

Here’s a list of a few things we did in the first days:


Al was up the up mast a couple of times, but not while we were underway.
Windlass repair
Fuel filter on starboard engine
Flash the generator
Reworked main electrical on panel
Reef line on main
Traced wires
Added carb cleaner to Yamaha

Only one nut fallen to the deck

Oh and one night at anchor Stanna was cleaning up the dinner dishes, going down the transom steps in the dark, missed the last step and tumbled pot, spoon and all into the water. Nothing was hurt, the pot was held onto (and rinsed clean), but the spoon was lost. (Al rescued the spoon the next morning in the daylight.)  Once we helped her back on the swim deck she shook like a dog and only then realized her iTouch was in her pocket. Bummer.

That afternoon we motored up the chain of Keys to shorten the distance to our departure point if a weather window presented itself. We called Don Pole just before we dropped anchor just outside of his previous home port of New Found Harbour. Holding wasn’t good on the first drop and as we kept backing down we caught not one but two crab pots. One came loose easily but the port prop wound a deep snarl that Al couldn’t slice thru in the waning daylight and dive light illumination. Plus it was pretty damn cold to judge from the shivers he had out of the water.  Next morning at first light Al was back in the water and spent 20 minutes more sawing thru the polypropylene line with a serrated knife.

Tuesday we motored (wind on the nose) all day to Alligator Reef where we decided to stage our late evening departure across the Gulf Sream. GRIB forecast said we’d have the least wind and favorable conditions for about 75% of the distance before a more northerly wind shift and high velocity.

Our watches have been favorable because we got to sleep much of the way across and only had about 90 minutes to South Riding Rock when we came back on. Just as we could see the marker for the cut onto the Banks the wind rose up as expected, but midway across the 54-mile stretch winds died down again and we had to motor all the way to Northwest Channel Cut.

Without crab pots to deal with while on watch we had Quesadeas for dinner. Most of us were in our bunks about 8 pm when Jill, who was in the salon waiting out the last of a battery charge from the generator, smelt smoke and discovered a  fire on a 4′ #10 glowing bright orange ground supply cable in the nav panels.

Underway

First thing Saturday Captain Al pulled the power cord from the dock, and Joe and Tom cast off the lines setting Dragonfly loose once again for a winter adventure. For those not lucky enough to get all the past years’ proofs, of yet to be published Dragonfly’s Adventures, we’ll try and give a few highlights from our “impressment” this winter.

There are actually 3 couples on the first leg of this passage south and we are lucky enough to be the least experienced crew on board. Jill and Al have been sailing Dragonfly since she was built & launched 14 years ago and have been chartering and cruising her since then. Helen and Joe have DejaVu a 43′ catamaran that he built & launched almost the same time as Dragonfly. This year DejaVu has been moored in Georgetown, Bahamas for the summer and they are coming along for the ride back to their boat. A real advantage for them and for us: they get to haul down to their boat a van-full of supplies, and we get their company, expertise and help with the watches. And once they get DejaVu re-rigged they’ll buddy boat with us for some of the passages south. Earlier in this blog I recorded a trip north from Guatemala to Florida with Joe on DejaVu. Another cat builder/owner Don Pole accompanied us on that passage as well.

It’s really great when we can all get back together for quality time on the water. Thankfully Dragonfly and DejaVu are still in the fleet. Paradox and Don’s cat Polecat have gone their own ways.

Chores for the first 36 hours on board were repairing the faulty macerator pump – installed by Tom (two out of three worked, in self defense), reattaching a jiffy-line that supports the boom, re-installing a nut on the traveller block, repairing a smoked 12v supply wire, working on the AIS source to the Cap’n, bolting down the new flat screen TV, and installing a new mount on the Sirius radio. We also managed to hook 3 Tuney fish in the morning and Jill seared us some Sesame Ahi with two kind of salad for a sumptuous lunch.

There was time for snoozing, reading, testing the spin bike addition to Dragonfly and a little blogging. Regarding the latter it’s interesting to learn that the blogging software on the iPad doesn’t appear to save when it can’t Publish (without the Internet), so I’ll be drafting future blogs in a word processor app to copy and paste when we re-enter cyber space.

 

Provisioning Dragonfly

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Provisioning doesn’t just mean carrying on food and beverages onto a sailboat. It implies getting everything ready for the passage. But before you can bring more things onto the boat, you need to scrub and clean all the decks, compartments and storage lockers so that when you stow things away you don’t have to pick them up again.

I like the routine we established many many years ago when we first took out Jorge’s boat. Kurt, McKenney and I went through every locker and cleaned the ship from stem to stern. This way we knew where everything was and it gave us a chance to see everything uncluttered. Al and Jill do the same thing every season when they come back to Dragonfly. Of course they have two or three pages of lists to give them some guidance on what they need to repair, replace or purchase, not to mention scrub and clean. Parts and spares are much more readily available in a place like Florida than they are on a small island in the Caribbean.

I wish I thought to take a photo or two of Joe and Helen’s van when it was piled to the rooftops with stores for the winter cruising season for Dragonfly. That was just one of many trips to Sam’s Club, the local Publix grocery and of course Walmart, West Marine and any other Wally World Franchise in the Tarpon Springs area.

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It’s been cool enough to wear fleece and long pants several mornings, But since I refuse to bring anything to remind myself of cold-weather, I had to try on one of the standard-issue Dragonfly jumpsuits. These jumpsuits are designed so that after you eat so much you can hang around like the 1970s RV set in their “one-sies”. Last time I wore a set of coveralls was when I got a flight suit from the Coast Guard.

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For those who have not been in the boatyard in a long while, here’s what it takes to modify one inch battens to three-quarter inch. Note the hand lathe, belt driven by a handheld hand drill. We did five iterations of this system until all 12 batten ends were tapered. Al is “shoe-shining” down the fiberglass with a 24″sanding belt.

Splash Day

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It takes a 100-ton crane to splash Dragonfly and you don’t really get a sense of just how massive she is until you see her suspended in the air above you. Before Donny got the American crane we had to take off the mast before pulling her from the water, nowadays they just move her with the mast in place. It makes the process much faster and saves wear and tear on the rigging.20121118-072120.jpg

As you can see from the photos it takes quite a number of “handlers” to put her in the water: tag lines from each end of the two hulls, not to mention about eight people required to rig the hoisting straps to the crane cables. When ever these big cats get “picked” it draws a crowd of volunteers as well as onlookers.

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Dragonfly has only about 10-12″ clearance in and out of the notch, so the line handlers need to “spot” the cat as it drops into the notch. Fortunately this 40,000 pounds moves around easily when suspended from 120′ up.

 

 

 

 

 

 

 

20121118-073426.jpgOn this day we splashed the 64′ Dragonfly and pulled the 60′ Bossanova, a boat that was built exactly the same time Al built Dragonfly.